The Ultimate Guide to Sachet Packaging

Last updated: November 14, 2023.
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Customer Associate
The Ultimate Guide to Sachet Packaging

Did you know that sachet packaging is not just for condiments and seasonings?

In fact, sachets have become an essential packaging solution for a wide range of products, including powders and liquids.

From powder sachet packaging to spout pouches, the world of sachet packaging offers convenience and versatility like never before.

In this ultimate guide to sachet packaging, we will explore the various aspects of this packaging method.

We'll delve into the role of sachet packaging machines such as powder sachet packing machines and lane powder sachet packaging machines in efficiently producing these handy packages.

We'll also uncover the popularity of spout pouches and liquid pouches, which offer ease of use and practicality for consumers.

Moreover, we'll discuss different types of pouch packaging, including lay flat pouches, spout pouches, and stand-up pouches. These versatile options provide not only functional benefits but also endless possibilities in terms of design and branding.

Join us on this journey through the world of sachet packaging as we unlock its secrets and discover why it has become a go-to solution for many industries.

Contents hide

what are sachets used for?

Sachets, those little packets you often come across, have a wide range of uses in our daily lives.

Let's dive into the various purposes these nifty sachets serve:

Scented Sachet

Scented sachets are small fabric bags filled with fragrant materials such as dried flowers, potpourri, or scented beads.

They are commonly used to freshen up enclosed spaces like drawers, closets, or cars.

The pleasant aroma emanating from scented sachets can help eliminate odors and create a more inviting environment.

Or plastic bags filled with oil. They are used for skincare and make themselves smell good.

Sachet Medicine

Sachet packaging is also prevalent in the pharmaceutical industry.

Many medications, particularly in powdered form, are conveniently packaged in single-use sachets.

These individual doses make it easier for patients to take their prescribed medicine accurately and hygienically.

Sachet medicine is lightweight and portable, making it ideal for travel or on-the-go situations.

Tea Sachet Packaging

Tea lovers rejoice!

Tea sachets packaging offer a convenient alternative to traditional loose-leaf tea.

These pre-packaged tea packaging contain carefully measured portions of tea leaves sealed within a filter paper or mesh bag.

With tea sachets, brewing your favorite cup of tea becomes hassle-free and mess-free.

Shampoo Sachet

Shampoo sachet is one signal of hotel.

Shampoo manufacturers often use this packaging format as samples or for travel-sized products.

Shampoo sachets provide convenience when you're on the move or want to try out different brands without committing to a full-sized bottle.

Sachet Ketchup

You know those tiny ketchup packets you get with your fast food orders?

That's satchet ketchup! These single-serve condiment packets allow for easy portion control and reduce waste compared to larger bottles of ketchup.

They're perfect for dipping fries or adding a tangy kick to your burgers.

Drawer Sachet

Drawer sachets are similar to scented sachets but are specifically designed to freshen up your clothing drawers.

By placing these small packets in your dresser, you can keep your clothes smelling delightful and ward off any musty odors that may develop over time.

Most of them use paper or fabric material.

Sachet Pharmaceutical Packaging

Pharmaceutical companies often use sachet packaging for various medications, including powders and liquids.

This type of packaging ensures accurate dosing while maintaining the integrity and stability of the product.

Sachets also provide protection against moisture, light, and oxygen, which can degrade certain pharmaceutical formulations.

Powder and Liquid Pouch

Sachets are commonly used for packaging both powdered and liquid products.

The center-seal design of these pouches provides a secure closure that prevents leakage or spillage.

Whether it's instant coffee, protein powder, or hair dye, sachet pouches offer convenience and ease of use.

sachet packaging

How is sachet made?

Sachets are small packets that are widely used for packaging various products such as powders, liquids, and other substances.

The process of sachet packaging involves the utilization of specialized machines, including powder sachet packing machines and sachet packing machines.

These machines are specifically designed to efficiently fill and seal sachets, ensuring the integrity of the product and preventing any leakage.

The use of such machinery streamlines the packaging process, making it faster and more efficient.

Specialized Machines for Sachet Packaging

Powder sachet packing machines play a crucial role in making powdered products.

These machines are equipped with precision measuring systems that accurately dispense the desired amount of powder into each sachet.

Once filled, the machine seals the sachets effectively to maintain product freshness.

Similarly, sachet packaging machines cater to a wide range of applications by efficiently packaging liquids or semi-liquids.

These machines incorporate advanced technology to handle different viscosity levels and ensure consistent filling without any spillage or wastage.

Benefits of Sachet Packaging

Sachet packaging offers several benefits that make it popular across various industries:

  • Portability: Sachets are compact and lightweight, making them highly portable and convenient for on-the-go use.
  • Cost-effective: Sachets require less material compared to traditional packaging methods, reducing overall packaging costs.
  • Product freshness: The airtight seal of sachets helps preserve the freshness and quality of the contents for an extended period.
  • Single-use convenience: Sachets are designed for single-use, ensuring easy portion control and minimizing waste.

What are types of sachet packaging?

Sachet packaging comes in various forms, each designed to suit different purposes and products. Let's explore the types of sachet packaging available:

Flat Pouch

flat pouch display

The flat pouch is one of the most common types of sachet packaging.

It consists of a thin, flexible material that is sealed on three sides, leaving one side open for product insertion.

This type of sachet is ideal for single-use items such as condiments, sauces, or cosmetic samples.

Its compact size makes it convenient for on-the-go use.


  • Portable and easy to carry
  • Provides a barrier against moisture and contaminants
  • Allows for easy dispensing and application


  • Limited capacity compared to other types of packaging
  • May not be suitable for larger or bulkier products

Cap Sachets

Cap sachets are similar to flat pouches but feature an additional cap or closure mechanism at the open end.

This design provides enhanced protection and prevents leakage or spillage.

Cap sachets are commonly used for liquid products such as shampoo, lotion, or beverage concentrates.


  • Offers extra security with the cap closure
  • Reduces the risk of product wastage
  • Enables controlled dispensing


  • Requires more complex manufacturing processes
  • Can be slightly bulkier than other sachet types

Stick Packs

liquid stickpack sample

Stick packs are elongated sachets that resemble small tubes or sticks.

They are often used for powdered products like coffee, tea, sugar, or nutritional supplements.

Stick packs offer convenience and ease of use since they can be torn open at one end and poured directly into a container without any mess.


  • Space-efficient design allows for easy storage and transportation
  • Ensures accurate dosage measurement
  • Ideal for single servings or portions


  • May not be suitable for larger quantities or multiple uses
  • Limited flexibility in terms of shape and size

Shaped Sachets

irregular shape pouch

Shaped sachets are designed to mimic the shape of the product they contain.

For example, a shaped sachet for a shampoo bottle may have a rounded top and a narrower bottom.

This type of packaging is visually appealing and can help differentiate products on store shelves.

What are sachets made of?

Paper Sachet Packaging

Paper sachet packaging is a popular choice for many products. These sachets are typically made of paper materials such as kraft paper or coated paper.

The paper used for sachets is often lightweight but durable enough to hold the product securely.

It provides a natural and eco-friendly option for packaging various items, including food products like sugar, salt, and coffee.


  • Environmentally friendly option
  • Can be easily customized with branding and designs
  • Lightweight and easy to transport


  • May not be suitable for all types of products (e.g., liquids)
  • Limited barrier properties compared to other materials

Plastic Sachet Packaging

Plastic sachet packaging is another commonly used material for sachets.

This type of packaging is usually made from flexible plastic films such as polyethylene or polypropylene.

Plastic sachets offer excellent barrier properties, protecting the contents from moisture, oxygen, and light.

They are widely used for a variety of products, including cosmetics, personal care items, sauces, and condiments.


  • Superior barrier properties
  • Versatile and suitable for various product types
  • Cost-effective option


  • Environmental concerns due to plastic waste
  • Not biodegradable or easily recyclable in some cases

Other Materials Used for Sachets

Apart from paper and plastic, there are other materials used in sachet packaging:

  1. Aluminum Foil: Aluminum foil sachets provide excellent protection against moisture, oxygen, and light. They are commonly used for perishable food items like sauces, dressings, and snacks.
  2. Laminated Films: Laminated films combine different layers of materials to enhance the barrier properties of sachets. They can include combinations of plastic films, aluminum foil, or even paper.
  3. Bio-based Films: With increasing environmental awareness, bio-based films derived from renewable resources like cornstarch or sugarcane are gaining popularity. These films offer a more sustainable alternative to traditional plastic sachets.

How to custom sachet packaging?

Custom Printed Sachets: A Unique Touch for Your Brand

Custom sachet packaging is a game-changer.

By opting for custom printed sachets, you have the opportunity to showcase your brand's personality and leave a lasting impression on your customers.

Whether you're in the beauty, food, or healthcare industry, custom sachet packaging can elevate your product presentation and set you apart from the competition.

Stand Out with Eye-Catching Designs

One of the key benefits of custom printed sachets is the ability to create eye-catching designs that resonate with your target audience.

With the right combination of colors, fonts, and graphics, you can capture attention and make a statement.

Consider incorporating your brand logo or tagline into the design to enhance brand recognition.

The possibilities are endless.

Tailor-Made for Your Product

Custom sachet packaging allows you to tailor-make solutions that perfectly fit your product's needs.

From choosing the right size and shape to selecting materials that ensure product freshness and durability, every aspect of the packaging can be customized according to your requirements.

This level of customization ensures that your product is not only well-protected but also presented in an appealing manner.

Versatility at Its Best

Another advantage of custom sachet packaging is its versatility.

Whether you're selling single-use skincare samples or individual portions of condiments, custom printed sachets can accommodate various types of products seamlessly.

They are ideal for travel-sized items or on-the-go consumption because they are lightweight, compact, and easy to use.

Cost-Effective Solution

Custom sachet packaging offers cost-effective options compared to traditional packaging methods such as bottles or jars.

The smaller size reduces material costs while maintaining functionality and convenience for consumers.

Since they require less space during transportation and storage, custom sachets can help reduce shipping costs.

Enhancing Brand Trust and Customer Satisfaction

The quality of your packaging speaks volumes about your brand's commitment to excellence.

Custom printed sachets not only enhance the visual appeal but also convey a sense of professionalism and attention to detail.

When customers receive a product in well-designed sachet packaging, it reinforces their trust in your brand and creates a positive impression that can lead to repeat purchases and increased customer satisfaction.

Unlock the secret of sachet design ideas

The design plays a crucial role in attracting customers and making your product stand out.

Sachet Packaging Design Template

Using a sachet design template can be an excellent starting point for designing your packaging.

These templates provide a basic structure and layout that you can customize according to your brand and product.

They offer guidelines for incorporating essential elements such as branding, product information, and visuals.

Pros of using a sachet design template:

  • Saves time and effort by providing a pre-designed framework
  • Ensures consistency in the overall look and feel of your sachet packaging
  • Provides guidance on incorporating necessary information in an organized manner

Cons of using a sachet design template:

  • Limited flexibility in terms of customization options
  • May not perfectly align with your brand's unique identity

How to decide your Packaging Design Examples

Looking at successful packaging design examples can provide inspiration for creating unique and captivating sachets.

Take note of how different brands use colors, fonts, imagery, and other visual elements to convey their message effectively.

Here are some key points to consider when exploring packaging design examples:

  1. Color Palette: Pay attention to the color scheme used in various designs. Colors evoke emotions and can influence consumer perception.
  2. Typography: Notice the typefaces chosen by different brands. Fonts play a significant role in conveying the brand's personality.
  3. Visual Elements: Examine how illustrations or images are incorporated into the packaging design. Visuals should align with the product's purpose and resonate with the target audience.
  4. Branding Elements: Observe how brands incorporate their logos, taglines, or other distinctive elements into their sachet designs.

By studying these examples, you can gain insights into effective techniques that can be adapted to suit your own product and brand.

What is Sachet Packaging Design Trends?

Staying updated with the latest design trends is essential to ensure that your sachet packaging remains relevant and appealing.

Here are a few current trends in sachet packaging design:

  1. Minimalism: Simple, clean designs with minimal elements are gaining popularity. This approach creates an elegant and modern look.
  2. Sustainability: Eco-friendly packaging is becoming increasingly important to consumers. Incorporating sustainable materials and design elements can enhance the appeal of your sachets.
  3. Bold Colors: Vibrant, eye-catching colors can help grab attention on store shelves.
  4. Texture and Finishes: Experimenting with different textures and finishes, such as matte or metallic accents, can add depth and visual interest to your sachet design.

Remember, while it's essential to stay aware of current trends, it's equally important to align them with your brand identity and target audience preferences.

Get to know more about Sachet filling and sealing machine

Sachet packaging has become increasingly popular in various industries due to its convenience and cost-effectiveness.

To efficiently produce sachets, businesses rely on specialized equipment known as sachet filling and sealing machines.

These machines automate the process of filling products into small sachets and securely sealing them for distribution.

One of the key advantages of using a sachet filling and sealing machine is its ability to handle high volumes of production.

These machines are designed to work at a rapid pace, ensuring that large quantities of sachets can be produced within a short period.

This makes them ideal for businesses looking to meet high demand while maintaining efficiency.

Small Sachet Packing Machine

A small sachet packing machine is specifically designed for packaging products in smaller quantities, typically ranging from 1ml to 50ml.

These compact machines offer several benefits for businesses operating in industries such as food and beverage, pharmaceuticals, cosmetics, and more.

One advantage of using a small sachet packing machine is its versatility.

These machines can accommodate a wide range of product types including liquids, powders, gels, creams, and granules.

This flexibility allows businesses to package various products without the need for separate equipment or significant modifications.

Another benefit is the precise measurement capabilities of these machines.

They ensure accurate dosing and consistent fill levels for each sachet, minimizing product waste and maximizing efficiency.

Small sachet packing machines often feature adjustable parameters that allow businesses to customize the size and shape of their sachets according to their specific requirements.

Sachet Packaging Machine

A general term used to describe both small and large-scale machines used in the process is "sachet packaging machine."

These versatile machines can handle different sizes of pouches or packets depending on their specifications.

When considering a sachet packaging machine for your business, it's important to evaluate certain factors:

  • Production Capacity: Determine the volume of sachets you need to produce per hour or day to ensure the machine can meet your requirements.
  • Compatibility: Check if the machine is suitable for the type of product you intend to package, whether it's liquid, powder, or granular.
  • Ease of Use: Look for machines that are user-friendly and offer intuitive controls for easy operation and minimal training requirements.
  • Maintenance and Support: Consider the availability of spare parts and technical support to ensure uninterrupted production.

Testing Quality and Certifications for Sachet Packaging

To ensure the quality and reliability of sachet packaging, it is crucial to test the materials used and verify their certifications.

This helps in maintaining product integrity and meeting regulatory standards. Let's explore the importance of testing quality and certifications for sachet packaging.

Materials Testing

Testing the materials used in sachet packaging is essential to ensure their suitability for the intended purpose.

Various tests can be conducted to assess factors such as durability, barrier properties, and compatibility with the product being packaged.

These tests help identify any weaknesses or potential issues that may compromise the quality of the packaging.

  • Durability: The materials should be tested for strength and resistance to tearing or puncturing. This ensures that they can withstand handling during transportation and storage without getting damaged.
  • Barrier Properties: Sachet packaging often needs to provide a barrier against moisture, oxygen, light, or other external factors that can degrade the product. Testing these barrier properties helps determine if the materials effectively protect the contents from environmental influences.
  • Compatibility: It is important to test whether the materials used are compatible with the specific product being packaged. Some products may react with certain types of plastics or coatings, leading to contamination or degradation.

Solvent residue testing

Now, you might be wondering, what about the chemicals used in the sachet packaging? Well, that's where solvent residue testing comes in.

It's a process to make sure that there are no harmful chemicals left behind in the packaging that could potentially harm us when we use the product.

So, basically, solvent residue testing is a way to check if there are any bad chemicals left in the sachet packaging that could hurt us when we use the product.

Solvent residue testing is used in food & beverages, skincare, makeup, tea, coffee and so on. These industry will influence human or animals' healthy.

Compatibility testing

Now that we have discussed the importance of material testing and Solvent residue testing to sachet packaging, let's move on to the next step: compatibility testing.

Compatibility testing in flexible packaging refers to the assessment of the interaction between the packaging material and the product it contains.

It is a crucial step in ensuring that the packaging is suitable for a specific product and that the material used does not negatively impact the quality, safety, or shelf life of the packaged contents.


Certifications play a vital role in ensuring that sachet packaging meets industry standards and regulations.

They provide assurance that the packaging has been tested by recognized authorities and meets specific criteria for safety, quality, and sustainability.

  • ISO Certification: The International Organization for Standardization (ISO) offers various certifications related to quality management systems, environmental management systems, and food safety management systems. These certifications demonstrate adherence to internationally recognized standards.
  • FDA Approval: For sachets containing food or pharmaceutical products in particular, approval from regulatory bodies such as the U.S. Food and Drug Administration (FDA) is essential. This certification ensures compliance with strict guidelines regarding safety and efficacy.
  • Sustainability Certifications: As sustainability becomes increasingly important, certifications such as Forest Stewardship Council (FSC) or Sustainable Forestry Initiative (SFI) indicate the use of responsibly sourced materials and environmentally friendly practices.

Benefits of Testing and Certifications

Testing quality and obtaining certifications for sachet packaging offer several benefits:

  • Product Integrity: By ensuring the durability, barrier properties, and compatibility of materials, testing helps maintain the integrity of the packaged product.
  • Regulatory Compliance: Certifications demonstrate compliance with industry regulations and standards, reducing the risk of legal issues or recalls.
  • Consumer Confidence: Packaging with certifications instills confidence in consumers that the product has been manufactured using safe and reliable materials.
  • Brand Reputation: Meeting quality standards through testing and certifications enhances a brand's reputation for delivering high-quality products.


Congratulations! You have now become an expert in sachet packaging.

By exploring the different types of sachets, understanding how they are made, and learning about custom packaging options, you are well-equipped to make informed decisions for your products.

Whether you're in the food industry, cosmetics, or any other sector that requires small product samples or convenient packaging solutions, sachets can be a game-changer.

Now that you know the ins and outs of sachet packaging, it's time to put your knowledge into action.

Start by assessing your specific packaging needs and consider reaching out to manufacturers who specialize in sachet production. Remember to prioritize quality testing and certifications to ensure your products meet industry standards.

With the right approach and attention to detail, your sachet packaging can enhance your brand image and drive customer satisfaction.


Are sachets recyclable?

Yes, many sachets can be recycled. However, it's important to check with your local recycling facilities as some may have specific guidelines for plastic film or laminated materials commonly used in sachet packaging.

Can I use my own design for custom sachet packaging?

Absolutely! Customization is one of the key advantages of sachet packaging. You can work with graphic designers or printing companies to create unique designs that align with your brand identity.

How long does it take to fill and seal a batch of sachets using a machine?

The time required depends on various factors such as the type of machine used and the volume of product being packaged. Generally, modern filling and sealing machines can process hundreds or even thousands of sachets per hour.

Can I use different materials for my sachets?

Yes, there are various materials available for making sachets including plastic films like polyethylene (PE), polypropylene (PP), polyester (PET), and laminated materials. The choice of material depends on factors such as the product's compatibility, barrier requirements, and desired aesthetics.

Are sachets cost-effective compared to other packaging options?

Sachets can be a cost-effective packaging solution, especially for small-sized products or samples. They require less material and are lightweight, which can help reduce shipping costs. However, it's important to consider your specific product and target market to determine the most suitable packaging option for your needs.

Where Flexible Packaging Comes Alive!


Looking for inspiration?

Creating an eye-catching design for custom packaging can be challenging. Our in-house graphic designers are here to help! Or, take inspiration from designs by our previous customers and create something totally unique.
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