How to Print Custom Mylar Bags

Last updated: December 9, 2023.
Writen by :
Eric Lu
Marketing at Bagnpouch

In the world of packaging, where mylar bags are merely canvases waiting for your masterpiece, you're the artist with a vision.

You want to make a statement, and by printing custom mylar bags, you're in full control of that first impression.

It's not just about aesthetics; it's about your brand's integrity. You'll choose the right dimensions to fit your product like a glove, select inks that withstand the rigors of handling, and place your design with precision that rivals a Swiss watchmaker.

The process is meticulous, but don't worry, you've got this. By mastering the steps to print on mylar, you'll ensure your product stands out on the shelf and in the minds of your customers.

Let's start this journey of turning your packaging dreams into a palpable reality.

Why Print on Mylar Bags?

Custom-printed Mylar bags can significantly enhance your product's visibility and appeal on the shelves.

zipper sachet mockups

Custom Mylar bags printing offers businesses a powerful branding and packaging solution, combining product protection, differentiation, and convenience.

Benefits of Custom Mylar Bags Printing:

  1. Branding and Marketing: Custom printing allows businesses to showcase their logo, brand colors, and tagline on the bags, reinforcing brand identity and increasing brand recognition.
  2. Product Protection: Mylar bags are known for their high barrier properties, providing excellent protection against moisture, odor, oxygen, and UV light. Custom printing enhances product security and integrity.
  3. Differentiation: Custom designs and artwork on Mylar bags allow businesses to stand out from competitors and create a memorable impression on customers.
  4. Convenience: Custom Mylar bags can be tailored to specific product sizes, shapes, and features, making them a convenient packaging solution for various products.

By embracing advanced printing technology, you have the power to shape the narrative your product tells.

Whether it's for branding, detailed product information, or personalization for special occasions, Our custom printed Mylar bags offer a versatile canvas for your marketing needs.

Your product's sales can profit greatly from a well-designed and printed mylar bag packaging. Take charge of your product's first impression, ensuring it stands out in a crowded market.

Remember, the right presentation can make all the difference ? it's your brand, your message, your way.

Mylar Bag Printing Consinderation

When determining the dimensions and shape of your mylar bags, you'll want to consider the physical characteristics of the items you're packaging to ensure a perfect fit.

Your custom mylar bags should encapsulate your product's needs while also maximizing shelf appeal. Here's how you can take control:

  1. Measure your product's width, height, and depth for a snug fit.
  2. Size and Shape: Custom Mylar bags should be designed to fit the specific product dimensions and accommodate any unique features.
  3. Material and Thickness: Consider the required thickness and material properties based on the product's sensitivity to external factors, such as moistu
  4. Account for any extra space needed for padding or protection.
  5. Decide between a flat or gusseted mylar bag based on volume and presentation.
  6. Consider ease of use for the end consumer, such as resealability or tear notches.

With these factors in mind, you're ready to move on to selecting appropriate inks and printing methods for your mylar bag.

Selecting Appropriate Inks and printing method for the mylar bag

When it comes to customizing your mylar bags, you'll need to choose the right ink and printing method that suits your project's needs.

You'll consider durability and potential exposure to elements when selecting between solvent-based and water-based inks.

Also, understanding the differences between digital and screen printing will ensure you get the quality and efficiency you're aiming for.

Printing method options for mylay bag

Gravure Printing Process

While deciding on the appropriate inks and printing method for your mylar bags, you'll need to consider factors such as the material's compatibility, print durability, and the aesthetics of the final product.

Here are your options:

  1. Flexographic Printing: Ideal for large runs, offering durability and high-speed production.
  2. Gravure printing: This technique involves using iron plates to transfer ink onto the bag's innerside of the first layer material. It offers a reliable and efficient way to create prints with good quality and durability.
  3. Screen Printing: Provides vibrant, high-quality images for short to medium runs.
  4. Digital Printing: It provides more intricate designs and customization options for your Mylar bags. Perfect for short runs with a quick turnaround and no need for plates.
  5. Sticker Labeling: A flexible choice for adding detailed graphics and information to existing bags.

Choose a method that empowers you to maintain control over the print quality and efficiency.

Whether you opt for digital or traditional methods, make sure it aligns with your vision for printing on mylar and showcases your brand effectively.

Choosing the ink for your mylar bag need

As you consider which ink to use for your mylar bags, keep in mind that solvent-based inks offer lasting durability, whereas water-based inks are more environmentally friendly.

Your choice hinges on the balance you wish to strike between resilience and eco-consciousness. It's crucial to account for the end-use of your bags.

Will they be exposed to harsh conditions, or is a gentler footprint your primary concern?

You've got full command over the outcome, so weigh your options carefully.

Solvent-based inks will stand the test of time and use, but if you're leaning towards a greener image, water-based inks will align with your values without sacrificing quality.

water based ink
oil based inks

Product Specs:

  • Solvent-based ink: High durability, resistant to fading, ideal for outdoor use
  • Water-based ink: Eco-friendly, suitable for indoor applications


  • Solvent-based ink: Long-lasting print, vibrant colors
  • Water-based ink: Environmentally safe, lower VOC emissions


  • Solvent-based ink: Higher environmental impact, may require special disposal
  • Water-based ink: Less resistant to environmental stressors

Artwork Preparation Tips about mylar pouh printing

Your artwork is crucial in custom mylar bag printing, as it communicates your brand's message and captures the attention of your customers.

To ensure your mylar pouches reflect the highest print quality, follow these preparation tips:

  1. Utilize high-resolution artwork to avoid any blurriness.
  2. Ensure your design is tailored to fit the specific dimensions of the mylar pouches.
  3. Select colors and typography that resonate with your brand and target audience.
  4. Create a clear visual hierarchy to guide the customer's eye to key information.

With these guidelines, you'll have greater control over the final outcome.

PS.If you have any questions about Mylar bag design, you can consult our design team.

Now, let's transition to how you can solidify your results by conducting test prints.

Conducting Test Prints

Before you commit to a full run, it's essential to conduct test prints to ensure your artwork transfers accurately onto the mylar bags.

Carefully load the bags onto your mylar bag printer, paying attention to alignment to prevent mishaps.

Use this opportunity to scrutinize the test prints for clarity, color accuracy, and placement.

Pantone color guide

If something's off, take control; adjust your printer settings accordingly.

Remember, each modification gets you closer to the impeccable print mylar bags you envision.

Test prints are your safeguard against waste and disappointment.

They're the checkpoint that empowers you to make informed decisions and perfect your product before the final press.

With each test, you're steering the process, ensuring that every mylar bag coming off the printer meets your stringent standards.

Fine-Tuning Print Settings

Once you've run test prints, it's time to hone the printer settings to ensure each mylar bag reflects your brand's high-quality standard.

You're in control, and with a few adjustments, you can maximize the precision of your direct print on mylar bags. Consider these steps to optimize production time and quality:

  1. Resolution Settings: Ensure your printer's resolution aligns with your artwork's detail level for crisp, clear images.
  2. Ink Saturation: Adjust the ink volume to avoid smudging or bleeding, especially with detailed graphics.
  3. Color Calibration: Fine-tune color settings to match your brand's palette for consistent branding across batches.
  4. Speed Adjustments: Balance print speed with quality to meet deadlines without compromising the look of your mylar bags.

Stay patient and persistent; perfection in printing takes practice.


You've journeyed through the nuances of mylar mastery, sizing up the perfect bag, choosing ink that lasts, and perfecting your art's impression.

Now, with test prints in hand and settings fine-tuned, you're set to make your mark. So go ahead, let your custom mylar bags be the canvas that turns heads and seals freshness.

After all, they're not just bags; they're your brand's bold handshake with the world. Let the printing press roll!

Where Flexible Packaging Comes Alive!


Looking for inspiration?

Creating an eye-catching design for custom packaging can be challenging. Our in-house graphic designers are here to help! Or, take inspiration from designs by our previous customers and create something totally unique.
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